For the aerospace industry we form both near net shapes preforms out of thick plate and final product shapes out of sheet metal.
3d printed sheet metal forming.
But rather a forming tool.
We ve seen several people create custom dies for their brakes and the results have shown the concept has merit for.
An expert in the field of metal forming cincinnati inc has tested their 3d printed tools up to 14ga steel and had success with 1000 bends.
3d metal forming is the global leader in metal forming of very large and complex double curved shapes for the aerospace architectural and energy markets.
Custom hydroforming with fdm tooling.
3d printing for forming tools using production grade fdm thermoplastics 3d printed metal forming tools can get you from tool design to production in as little as a week.
Cincinnati also use pla for their forming tools because it is much more rigid than many of the other common materials used with standard fdm printers that we know and love.
But surely there s no room in the machine tool world for 3d printed plastic tools especially for the demanding needs of punching parts from sheet metal.
Sheet metal forming is a fundamental process in the metalworking that s generally used for low volume production applications.
Metal 3d printing while traditional methods of manufacturing remove material from a piece of stock metal metal 3d printing builds parts from the ground up allowing for the production of parts with very complex geometries.
Many tools can be 3d printed in less than 24 hours with no human intervention.
Top 5 benefits of using fdm tooling for sheet metal forming.
With advancements in materials science for in house stereolithography sla 3d printing you can reduce your tooling costs by 3d printing strong plastic tools in house.